Rex Forge produces high quality, cost-effective critical "can’t fail" forged components every day.

The company maintains important quality management systems certifications, including ISO 9001:2008 and ISO/TS 16949:2009 (automotive), which are standards designed to help organizations ensure that they meet the needs of customers and other stakeholders while meeting statutory and regulatory requirements related to a product. As a result, throughout the production process, rigorous production standards are applied to ensure absolute compliance with customers’ specific requirements. During each phase of production, samples are removed and caliper measured to ensure consistent production.

A customer in need of a forged product will submit drawings of the particular component to the company which will be analyzed simultaneously by the engineering department to determine whether the part can be produced to the customer’s technical specifications and the production department to assess volume, timing, raw material pricing and production scheduling. A quote is then provided to the customer and, if accepted, the company will design, engineer and produce dies at the customer’s expense. Once the dies are finished, a sample forged component is produced and sent to the customer for final sign off before full scale production begins.

Forging design and engineering

Design and Engineering

Rex Forge utilizes its advanced CAD/CAM software and experienced technical staff to design and engineer dies to the exacting specifications required by its customers.

Forging tool and die making

Tool and Die Making

The Company manufactures and maintains all of its tools and dies in house using state of the art CNC machining and electrical discharge machining (EDM) equipment and an experienced and dedicated staff. This dedicated resource enables the Company to better control the timing and quality of both new and existing dies, leading to better flexibility, responsiveness and customer service.

Closed Die Forging

Closed Die Forging

Rex Forge is 100% focused on producing the best possible quality closed die forgings on one of its 11 mechanical presses, ranging in size from 1,300 to 4,000 Tons. This breadth of equipment enables Rex Forge to produce forgings ranging from several ounces up to 100 pounds in size.

Forging finishing operations

Finishing Operations

The Company is also capable of performing secondary and finishing operations such as piercing, magna-fluxing, coining and cleaning. Rex Forge works with trusted partners to provide heat treating and machining as desired by its customers.

Forging quality management

Quality Management

Rex Forge maintains ISO 9001:2008 and ISO/TS 16949:2009 quality management system certifications.

Rex Forge Capabilities